Serial Production

SERIAL PRODUCTION

At 2JCP, we specialize in delivering advanced serial production of welded components across various industries. Our skilled engineering team and state-of-the-art manufacturing processes enable us to meet the diverse needs of our clients with precision and efficiency.

What sets us apart is our dedication to providing tailored solutions to our customers. We take pride in converting custom-made products and projects into streamlined serial production, leading to substantial cost savings and reduced production lead-times. Our collaborative approach ensures that each product is optimized for efficiency, quality, and scalability.

Whether you require complex assemblies or intricate welded components, we have the expertise and resources to deliver excellence at every stage. With a relentless focus on innovation and continuous improvement, we strive to exceed our customers' expectations and remain at the forefront of the industry.

WHY 2JCP?

30 years experience in serial production

We have vast experience with serial manufacturing since nearly 30 years ago. Built upon deliveries for mainly construction machinery and mining equipment, we are now manufacturing serial products across multiple industries, including components for hydrogen electrolysers.

Plug & Play deliveries

We provide our customers with complex manufacturing services. On top of weldments, our production teams efficiently carry out all necessary assembly operations, from the simple mechanical components to complete assemblies and testing.

80+ engineers and technologists at hand

We aim to be a strong partner for our customers, not only a place of manufacturing. Our large engineering and technology teams across 5 locations in the Czech Republic, the United Kingdom as well as the USA are eager to help our customers design the best product and optimize the manufacturing process.

70,000 sqm of One-Stop-Shops

We believe that having all key production steps in-house is critical to achieve the best performance. We have therefore built our production premises flexible enough to support a wide portfolio of products. The premises comprise a wide range of modern CNC machines, carbon- and stainless-steel welding space, modern painting booths as well as separated area for clean assemblies.

Top-level production certification

We have a wide portfolio of globally valid certificates to ensure that we can meet the most stringent quality requirements. Verification by accredited companies such as BUREAU VERITAS; TÜV NORD; TÜV SÜD; ASME; DVS ZERT Dusseldorf, is proof of a high level of production and strict quality requirements.

Savings achieved

In our experience, manufacturing costs can be reduced by up to 15% by redesigning the product for serial production.

Zero-Defect Approach

We make high demands on ourselves to eliminate errors and defects in all production or service delivery.

Unlimited Support

We flexibly adapt to support our customers' needs when and where it is required. Around the clock.

OUR PROVEN APPROACH

Through our well-established 6-step approach to serial production, we foster a collaborative environment that guarantees optimum product design, attractive costing, punctual delivery, and seamless integration of our components into the customers' complex projects.

We take pride in offering our assistance at various stages of product development. The sooner we can become involved in the process, the more significant impact we can make in achieving outstanding outcomes.

1/ INITIAL DESIGN

Upon receiving the customer's drawings, our experienced engineering team reassesses the original design and shares improvement ideas. These ideas can lead to cost reduction and shorter lead times. Alternatively, we can collaborate with the customer to design the entire product from scratch, considering serial production and our manufacturing process and equipment right from the initial sketch.

2/ PROTOTYPING

Following the approved initial design, we verify the production process by manufacturing a customized prototype or zero-series. Our dedicated and experienced prototyping team can quickly fabricate the initial batch and provide valuable feedback to both our and the customer's engineering and technology teams.

3/ DESIGN VERIFICATION

Together with our customer, we convert the feedback from the prototype production into concrete measures to optimize the product design. Typical measures include adjusting material grades, ensuring suitability for robotic welding machines, and improving accessibility for after-production cleaning or potential repair situations.

4/ PREPARATION FOR LAUNCH

After final approval of the product design, our technology and production teams prepare for the serial launch. This involves designing and producing necessary tooling and jigs, developing detailed material and workflow plans, and, if necessary, obtaining additional quality certificates or building up the supply chain.

5/ PRODUCTION LAUNCH

Once all the necessary steps are ready and approved by our management, the customer, or external bodies, we commence serial deliveries of the product. We frequently review quantities and delivery times with the customer based on their requirements. To streamline the process, we establish a direct interface between the customer's IT system and our ERP system for semi-automatic order uploading and amendments.

6/ CONTINUOUS IMPROVEMENT

Our commitment doesn't end with the Start of Production. During serial production, we continuously review the manufacturing process, identify workflow collisions or imperfections, and propose concrete improvement measures. These suggestions can be shared with the customer, resulting in further cost reductions and lead time improvements.

OUR PRODUCTION
EQUIPMENT HIGHLIGHTS

We hold the firm belief that maintaining exceptional level of quality is only possible when the entire manufacturing process is under our control. That's precisely why all our production plants are comprehensive and equipped to handle all key production steps in-house.

Continuously striving for excellence, we make regular investments in the latest software and cutting-edge manufacturing equipment to optimize and streamline our production processes. With modern robotic welding machines, CNC-controlled machining centers, and high-quality painting lines, combined with the exceptional skills of our workforce, we take immense pride in ensuring the superb quality of every product we deliver.