Fabrication information
We use fabrication facilities around the world as part of our competitive edge to deliver on time globally. Our facility in Steti, Czech Republic showcases our optimum capabilities to produce best value, quality products and services.
Industry segments:
- Oil & Gas exploration
- Power generation
- Marine
- Offshore
- Subsea
- Food processing
- Industrial processing (Chemical plants, Refineries, Paper Mills, etc)
QUALITY PRODUCTS AND SERVICES
- 27 years of experience in the engineering industry
- Major supplier of high quality products and services globally
- Supplier to Oil & Gas and Power Generation companies (eg. GE Energy, Rolls-Royce and Siemens)
- Owns substantial and expanding production facilities
- All Partners involved in the day-to-day management of the Company
HIGH-QUALITY PORTFOLIO OF CUSTOMERS
- 2 JCP offers complete investment unit supplies:
- Designing and planning Project management
- Manufacturing including electrical and mechanical assembly
- Shipping and transportation
- Installation and commissioning
- Highly skilled professionals with vast experience in specific fabrication processes
Our core fabrication services are
- Sheet metal manufacturing, welding, laser cutting
- Welding and internal surface polishing to 0.8 Ra
- Piping fabrication
- Pickling and passivation
- Blasting and painting
- Site installation and commissioning
Welding standards for non-pressure equipment
- ISO 15614-1
- ASME IX code
- AWS D1.1, AWS D1.6
We process these materials in fully segregated modern workshops
- Carbon steel
- Austentic stainless steel
- Ferritic stainless steel
- Aluminium and Aluminium alloys
- Duplex steel
- Nickel alloys
Welding standards for pressure equipment
- PED 97/23/CE directive
- ASME B31.1 code
- ASME B31.3 code
CZECH REPUBLIC SHOWCASE FACILITIES
Our state of the art facility in Racice, Czech Republic, showcases our capability to produce best value, quality products and professional services globally to our customers. It was built in 1997 as a green field investment.
MAIN PRODUCTION SITES
- Carbon steel storage (1,500 sqm)
- Stainless steel storage (1,500 sqm)
- Preparation shop (3,300 sqm)
- Carbon steel shop (3,200 sqm)
- First stainless steel shops (3,300 sqm)
- Second stainless steel shops (1,860 sqm)
- Painting shop (3,000 sqm)
- Final assembly shop (3,200 sqm)
OTHER FACILITIES
- Office space (1,600 sqm)
- Outside concrete storage sufaces (15,000 sqm)
- 2 JCP own additional land 20,000 sqm
CARBON AND STAINLESS STEEL STORAGE
Roofed storage area – 3.000 sqm
PREPARATION SHOP
Shop size – 3.300 square meters, Door size – 6.000 x 6.000 mm
Number of cranes – 4, Max. lifting capacity – 10.000 Kg, Max. lift height – 9.000 mm
CARBON STEEL SHOP
Shop size – 3.200 square meters, Door size – 5.500 x 5.700 mm
Number of cranes – 4, Max. lifting capacity – 10.000 Kg, Max. lift height – 7.750 mm
FIRST STAINLESS STEEL SHOP
Shop size – 3.300 square meters, Door size – 6.000 x 6.000 mm
Number of cranes – 4, Max. lifting capacity – 10.000 Kg, Max. lift height – 9.000 mm
SECOND STAINLESS STEEL SHOP
Shop size – 3.300 square meters, Door size – 6.000 x 6.000 mm
Number of cranes – 4, Max. lifting capacity – 10.000 Kg, Max. lift height – 9.000 mm
PAINTING SHOP
Shop size – 3.200 square meters, Door size – 6.500 x 6.000 mm
Number of cranes – 2, Max. lifting capacity – 25.000 Kg, Max. lift height – 9.000 mm
FINAL ASSEMBLY SHOP
Shop size – 3.200 square meters, Door size – 6.500 x 6.000 mm
Number of cranes – 4, Max. lifting capacity – 25.000 Kg, Max. lift height – 9.000 mm
FABRICATION EQUIPMENT
State of the art technology equipment is made in Western Europe.
All equipment is CNC to ensure best productivity and accuracy.
All machines compatible with 3D engineering software and connected to 2jCP engineering office.
LIST OF MAIN EQUIPMENT
2 No. CNC Laser cutting machines
1 No. CNC Plasma cutting machine
4 No. CNC Press brakes
3 No. CNC Rollers sheets and sections
1 No. CNC Spinning machine
2 No. CNC Robotic welders
2 No. CNC Shears
1 No. Drilling Center
100+ No. Synergic welding sets
OTHER EQUIPMENT
Blasting with non-ferrous and ferrous media
Airless wet paint spraying booths
LASER CUTTING MACHINES TRUMPF
Tru Laser Tru Flow 5000W – Max sheet size – 6000x2000 mm
Max cut thickness – Stainless steel 20 mm, Carbon steel 25, Aluminium 10
Tru Laser Tru Flow 6000W – Max sheet size – 6000x2000 mm
Max cut thickness – Stainless steel 25 mm, Carbon steel 25, Aluminium 15
PRESS BRAKES
1 OFF – Trubend 5320 – Bend lenght – 4 m, Performance – 320 tons
1 OFF – Trubend 8500 – Bend lenght – 5 m, Performance – 450 tons
1 OFF – Trubend S400 – Bend lenght – 6 m, Performance – 500 tons
ROBOTIC WELDERS
1 OFF – Fronius FCP 2100/2S
Use – Longitudial but welding of rounded sections, Max section diameter – 2200 mm
Max section lenght – 2100 mm, Welding methodes – Mig, Mag, Tig
Performance – 2 to 12 mm sheet thk
SPINNING MACHINE
1 OFF – Nodi Horizontal Universal Spinning Machine
Use – Axial Fans, Inlet Sections and rolled flanges of round sections
Max section diameter – 5600 mm, Max section lenght – 2000 mm
Range of use – 3 to 12 mm sheet thk, Rolling material yield strength – up to 600 N/mm²
ROLLING MACHINE
1 OFF – Roundo AB PASS – 360
Manufacturer – ROUNDO Italy, Width of rolls – 3.000 mm, Number of rolls – 4 OFF
Max thk of rolled plate – 34 mm radius > 3.000 mm on 1.000 mm wide sheet.
Ensured parallelism of rolls even with maximum load. Hydraulically operated drop end.
DRILLING CENTER
Voortman V600
Manufacturer – Voortman Steel Machinery; Working height: 36 inch, Width: 70 inch
Drilling Unit VD40 with automatic tool changer VTC5/40 - 1x5, 2500 rpm, 40 Hp, Automatic positioning of profiles speed 173 f/min
Drill diameter: 13/64 - 1-9/16, Thread tapping: 1/4 - 15/16, Counter sinking, Profiles: L, T, SHS, RHS, HEA, UPE, IPE, UB, UC
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